Final Report for the Assessment of the air emissions impact of

7,44
MB emerging technologies

169
stron

2701
ID University of Karlsruhe

2005
rok

FOREWORD 9

1. BACKGROUND AND OBJECTIVE OF THE STUDY 10

1.1. FRAMEWORK OF THE STUDY . 10

1.2. "EMERGING TECHNOLOGIES" - A DEFINITION 10

1.3. WORK PACKAGES 13

2. WORK PACKAGE 1: ANALYSIS OF EMISSIONS FROM SELECTED SECTORS. 14

2.1. INTRODUCTION. 14

2.2. OVERVIEW OF EMISSION INVENTORIES. 15

2.2.1. EPER (European Pollutant Emission Register) 15

2.2.2. EMEP/CORINAIR. 18

2.2.3. UNECE/EMEP 19

2.2.4. NEC 19

2.2.5. UNFCCC. 19

2.2.6. CEPMEIP 20

2.2.7. RAINS 20

2.2.8. Assessment of emission inventories with respect to WP 1. 20

2.3. DETERMINATION OF IMPORTANT POLLUTANT-INDUSTRIAL SECTOR COMBINATIONS 21



2.3.1. NOx . 21

2.3.2. SOx 22

2.3.3. PM 23

2.3.4. VOC 24

2.3.5. CO2 . 25

2.3.6. CO 26

2.3.7. NH3 . 27

2.3.8. N2O. 28

2.3.9. CH4 . 29

2.3.10. POPs. 30

2.3.11. Heavy Metals. 31

2.4. DISCUSSION AND CONCLUSION. 32

3. WORK PACKAGE 2: IDENTIFICATION AND DESCRIPTION OF PROMISING EMERGING

TECHNOLOGIES THAT COULD GAIN RELEVANT MARKET SHARES IN THE COMING YEARS

FOR EACH SECTOR 34

3.1. INTRODUCTION. 34

3.1.1. Objectives 34

3.1.2. Collection of information on emerging technologies i.w.s 35

3.1.3. Sectoral lists of candidate technologies i.w.s. . 36

3.1.4. Description of the fact sheets on emerging technologies 37

3.1.5. Presentation of data in a database: ECODAT plus 37

3.2. TECHNOLOGIES I.W.S. CONSIDERED AS EMERGING, PROMISING AND RELEVANT

WITHIN THE FRAMEWORK OF THIS PROJECT 38

3.2.1. NH3 . 39

3.2.2. NOx . 39

3.2.3. PM (PM2.5, PM10, TSP) 41

3.2.4. SO2 42

3.2.5. VOC 43

3.2.6. CO2 . 44

3.2.7. Technologies already covered by PRIMES and/or RAINS 44

3.3. POWER AND DISTRICT HEATING PLANTS . 46

3.3.1. Presentation of the power and district heating plants sector 46

3.3.2. Candidate technologies i.w.s. for power and district heating plants 47

3.3.2.1. Coal . 47

3.3.2.2. Liquid and gaseous fuels . 49

3.3.2.3. Renewables 50

3.3.2.4. Fuel cells 52

3.3.3. List of candidate technologies i.w.s. analysed for the power and district heating plant sector

53

3.3.3.1. Clean coal 53

3.3.3.2. Liquid and gaseous fuels . 54

3.3.3.3. Renewables 54

3.3.3.4. Fuel cells 54

3.4. INDUSTRIAL COMBUSTION. 55

3.4.1. Presentation of the industrial combustion sector 55

3.4.2. Candidate technologies i.w.s. analysed for industrial combustion . 55

3.4.3. List of candidate technologies i.w.s. analysed for the industrial combustion sector 56

3.5. WASTE INCINERATION. 57

3.5.1. Presentation of the waste incineration sector . 57

3.5.2. Candidate technologies i.w.s. analysed for waste incineration 57

3.5.3. List of candidate technologies i.w.s. analysed for the waste incineration sector 61

3.6. SMALL SCALE COMBUSTION 61

3.6.1. Presentation of the small scale combustion sector 61

3.6.2. Candidate technologies i.w.s. analysed for small scale combustion. 62

3.6.3. List of candidate technologies i.w.s. analysed for the small scale combustion sector 62

3.7. IRON ORE TREATMENT. 63

3.7.1. Presentation of the iron ore treatment sector 63

3.7.1.1. Sinter plants. 63

3.7.1.2. Pelletising plants 63

3.7.2. Candidate technologies i.w.s. analysed for iron ore treatment. 63

3.7.2.1. Sinter plants. 64

3.7.2.2. Pelletising plants 65

3.7.3. List of candidate technologies i.w.s. analysed for the iron ore treatment sector 66

3.7.3.1. Sinter plant 66

3.7.3.2. Pelletisation plants. 66

3.8. COKE PLANTS 67

3.8.1. Presentation of the coke plants sector. 67

3.8.2. Candidate technologies i.w.s. analysed for coke plants 67

3.8.3. Candidate technologies i.w.s. analysed for the coke plants sector . 68

3.9. IRON AND STEEL PRODUCTION 69

3.9.1. Presentation of the iron and steel production sector 69

3.9.2. Candidate technologies i.w.s. analysed for the iron and steel production 69

3.9.2.1. Blast furnaces 70

3.9.2.2. Basic Oxygen Furnace. 70

3.9.2.3. Electric Arc Furnaces, Direct Reduction, Smelting reduction 71

3.9.3. List of candidate technologies i.w.s. analysed for the iron and steel production sector72

3.9.3.1. Blast furnaces 72

3.9.3.2. Basic Oxygen Furnace. 72

3.9.3.3. Electric Arc Furnaces 72

3.9.3.4. Direct Reduction 72

3.9.3.5. Smelting reduction. 73

3.9.3.6. Electrolysis 73

3.10. FERROUS METALS PROCESSING . 74

3.10.1. Presentation of the ferrous metals processing sector 74

3.10.2. Candidate technologies i.w.s. analysed for ferrous metals processing. 74

3.10.2.1. Modern casting and rolling 74

3.10.2.2. Hot rolling mill 75

3.10.2.3. Coating 75

3.10.2.4. Batch Galvanizing . 76

3.10.3. List of candidate technologies i.w.s. analysed for the ferrous metals processing sector 76

3.10.3.1. Modern casting and rolling 76

3.10.3.2. Hot rolling mill 76

3.10.3.3. Cold rolling mill, Wire plants, Coating, Batch Galvanizing . 77

3.11. NON-FERROUS METALS INDUSTRY 78

3.11.1. Presentation of the non-ferrous metals industry sector. 78

3.11.1.1. Copper and its Alloys 78

3.11.1.2. Aluminium. 78

3.11.1.3. Zinc 79

3.11.1.4. Lead . 79

3.11.2. Promising emerging technologies for the non-ferrous metals industry 80

3.11.2.1. Primary Lead and Zinc Production 80

3.11.2.2. Primary Copper . 82

3.11.2.3. Primary Aluminium Production 82

3.11.3. List of candidate technologies i.w.s. analysed for the non-ferrous metals industry sector 84



3.11.3.1. Primary Lead and ZincProduction. 84

3.11.3.2. Primary Copper . 84

3.11.3.3. Primary Aluminium Production 84

3.11.3.4. Sulphur Removal . 85

3.12. FOUNDRIES 86

3.12.1. Presentation of the foundries sector 86

3.12.2. Candidate technologies i.w.s. analysed for foundries . 86

3.12.3. List of candidate technologies i.w.s. analysed for the foundries sector 87

3.13. PULP AND PAPER . 88

3.13.1. Presentation of the pulp and paper sector 88

3.13.2. Candidate technologies i.w.s. analysed for the pulp and paper sector . 88

3.13.2.1. Kraft (sulphate) pulping process . 89

3.13.2.2. Sulphite pulping process 90

3.13.2.3. Recovered paper 90

3.13.2.4. Paper making. 90

3.13.3. List of candidate technologies i.w.s. analysed for the the pulp and paper sector . 90

3.14. GLASS PRODUCTION 92

3.14.1. Presentation of the glass production sector 92

3.14.2. Candidate technologies i.w.s. analysed for the glass production sector. 93

3.14.3. List of candidate technologies i.w.s. analysed for the glass production sector. 95

3.15. CEMENT AND LIME PRODUCTION. 96

3.15.1. Presentation of the cement and lime production sector 96

3.15.1.1. Cement. 96