Exposure and Human Health Reassessment of 2,3,7,8-

13,7
MB Tetrachlorodibenzo-p-Dioxin (TCDD) and Related Compounds -

459
stron Part I: Estimating Exposure to Dioxin-Like Compounds - Volume

1: Sources of Dioxin-Like Compounds in the United States

5918
ID UNITED STATES ENVIRONMENTAL PROTECTION AGENCY

2004
rok

TABLE OF CONTENTS

1. BACKGROUND AND SUMMARY 1-1

1.1. BACKGROUND 1-1

1.2. DEFINITION OF DIOXIN-LIKE COMPOUNDS 1-3

1.3. TOXIC EQUIVALENCY FACTORS 1-5

1.4. OVERVIEW OF SOURCES AND EMISSIONS INVENTORY METHODOLOGY 1-10

1.4.1. Overview and Organization of Source Analysis 1-10

1.4.2 Quantitative Inventory of Sources 1-12

1.5. GENERAL FINDINGS OF THE EMISSIONS INVENTORY 1-17

1.6. GENERAL SOURCE OBSERVATIONS 1-20

1.7. CONGENER PROFILES OF CDD/CDF SOURCES 1-25

2. MECHANISMS OF FORMATION OF DIOXIN-LIKE COMPOUNDS DURING COMBUSTION OF

ORGANIC MATERIALS 2-1

2.1. MECHANISM 1: CDD/CDF CONTAMINATION IN FUEL AS A SOURCE OF COMBUSTION

STACK EMISSIONS 2-3

2.2. MECHANISM 2: FORMATION OF CDD/CDFs FROM PRECURSOR COMPOUNDS 2-5

2.3. MECHANISM 3: THE DE NOVO SYNTHESIS OF CDDS/CDFS DURING COMBUSTION OF

ORGANIC MATERIALS 2-12

2.4. THE ROLE OF CHLORINE IN THE FORMATION OF CDDS AND CDFS IN COMBUSTION

SYSTEMS 2-20

2.4.1. Review of Laboratory-Scale Studies 2-20

2.4.2. Review of Full Scale Combustion Systems 2-24

2.5. POTENTIAL PREVENTION OF CDD/CDF FORMATION IN COMBUSTION SYSTEMS 2-27

2.6. THEORY ON THE EMISSION OF POLYCHLORINATED BIPHENYLS 2-28

2.7. SUMMARY AND CONCLUSIONS 2-30

2.7.1. Mechanisms of Formation of Dioxin-Like Compounds 2-30

2.7.2. Role of Chlorine 2-31

2.7.3. General Conclusion 2-33

3. COMBUSTION SOURCES OF CDD/CDF: WASTE INCINERATION 3-1

3.1. MUNICIPAL SOLID WASTE INCINERATION 3-2

3.1.1. Description of Municipal Solid Waste Incineration Technologies 3-2

3.1.2. Characterization of MSWI Facilities in Reference Years 1995 and 1987 3-7

3.1.3. Estimation of CDD/CDF Emissions from MSWIs 3-8

3.1.4. Summary of CDD/CDF (TEQ) Emissions from MSWIs for 1995 and 1987 3-10

3.1.5 Congener Profiles of MSWI Facilities 3-11

3.1.6 Estimated CDD/CDFs in MSWI Ash 3-11

3.1.7 Recent EPA Regulatory Activities 3-14

3.2. HAZARDOUS WASTE INCINERATION 3-15

3.2.1. Furnace Designs for Hazardous Waste Incinerators 3-16

3.2.2. APCDs for Hazardous Waste Incinerators 3-18

3.2.3. Estimation of CDD/CDF Emission Factors for Hazardous Waste Incinerators 3-20

3.2.4. Emission Estimates for Hazardous Waste Incinerators 3-22

3.2.5. Recent EPA Regulatory Activities 3-23

3.2.6. Industrial Boilers and Furnaces Burning Hazardous Waste 3-24

3.2.7. Solid Waste from Hazardous Waste Combustion 3-25

3.3. MEDICAL WASTE INCINERATION 3-25

3.3.1. Design Types of MWIs Operating in the United States 3-26

3.3.2. Characterization of MWIs for Reference Years 1995 and 1987 3-27

3.3.3. Estimation of CDD/CDF Emissions from MWIs 3-29

3.3.4. EPA/OAQPS Approach for Estimating CDD/CDF Emissions from MWIs 3-30

3.3.4.1. EPA/OAQPS Approach for Estimating Activity Level 3-30

3.3.4.2. EPA/OAQPS Approach for Estimating CDD/CDF Emission Factors 3-31

3.3.4.3. EPA/OAQPS Approach for Estimating Nationwide CDD/CDF TEQ Air Emissions 3-32

3.3.5. AHA Approach for Estimating CDD/CDF Emissions from MWIs 3-33

3.3.6. EPA/ORD Approach for Estimating CDD/CDF Emissions from MWIs 3-34

3.3.6.1. EPA/ORD Approach for Classifying MWIs and Estimating Activity Levels 3-34

3.3.6.2. EPA/ORD Approach for Estimating CDD/CDF Emission Factors 3-36

3.3.7. Summary of CDD/CDF Emissions from MWIs 3-37

3.3.8. Recent EPA Regulatory Activities 3-40

3.4. CREMATORIA 3-40

3.5. SEWAGE SLUDGE INCINERATION 3-42

3.5.1. Emission Estimates from Sewage Sludge Incinerators 3-43

3.5.2. Solid Waste from Sewage Sludge Incinerators 3-45

3.6. TIRE COMBUSTION 3-45

3.7. COMBUSTION OF WASTEWATER SLUDGE AT BLEACHED CHEMICAL PULP MILLS 3-46

3.8. BIOGAS COMBUSTION 3-47

4. COMBUSTION SOURCES OF CDD/CDF: POWER/ENERGY GENERATION 4-1

4.1. MOTOR VEHICLE FUEL COMBUSTION 4-1

4.1.1. Tailpipe Emission Studies 4-2

4.1.2. Tunnel Emission Studies 4-6

4.1.3. National Emission Estimates 4-9

4.2. WOOD COMBUSTION 4-16

4.2.1. Residential Wood Combustion 4-17

4.2.2. Industrial Wood Combustion 4-20

4.2.3. Solid Waste from Wood Combustion 4-25

4.3. OIL COMBUSTION 4-30

4.3.1. Residential/Commercial Oil Combustion 4-31

4.3.2. Utility Sector and Industrial Oil Combustion 4-31

4.4. COAL COMBUSTION 4-33

4.4.1. Utilities and Industrial Boilers 4-34

4.4.2. Residential/Commercial Coal Combustion 4-36

4.4.3. Solid Wastes from Coal Combustion 4-38

5. COMBUSTION SOURCES OF CDD/CDF: OTHER HIGH TEMPERATURE

SOURCES 5-1

5.1. CEMENT KILNS AND LIGHTWEIGHT AGGREGATE KILNS 5-1

5.1.1. Process Description of Portland Cement Kilns 5-1

5.1.2. Cement Kilns That Burn Hazardous Waste 5-3

5.1.3. Air Pollution Control Devices Used on Cement Kilns 5-4

5.1.4. CDD/CDF Emission Factors for Cement Kilns 5-5

5.1.5. National Estimates of CDD/CDF Emissions from Cement

Kilns 5-8

5.1.6. Recent EPA Regulatory Activities 5-10

5.1.7. Solid Waste from Cement Manufacturing 5-10

5.2. ASPHALT MIXING PLANTS 5-12

5.3. PETROLEUM REFINING CATALYST REGENERATION 5-14

5.4. CIGARETTE SMOKING 5-19

5.5. PYROLYSIS OF BROMINATED FLAME RETARDANTS 5-22

5.6. CARBON REACTIVATION FURNACES 5-23

5.7. KRAFT BLACK LIQUOR RECOVERY BOILERS 5-26

5.8. OTHER IDENTIFIED SOURCES 5-28

6. COMBUSTION SOURCES OF CDD/CDF: MINIMALLY CONTROLLED AND

UNCONTROLLED COMBUSTION SOURCES 6-1

6.1. COMBUSTION OF LANDFILL GAS 6-1

6.2. ACCIDENTAL FIRES 6-2

6.2.1. Soot and Ash Studies 6-3

6.2.2. Fume and Smoke Studies 6-5

6.2.3. Data Evaluation 6-6

DRAFT--DO NOT QUOTE OR CITE I-iv December 2003

TABLE OF CONTENTS (continued)

6.3. LANDFILL FIRES 6-9

6.4. FOREST AND BRUSH FIRES 6-11

6.5

BACKYARD BARREL BURNING 6-15

6.5.1. Emission Estimates from Backyard Barrel Burning 6-16

6.5.2. Barrel Burning Ash Composition 6-18

6.6. UNCONTROLLED COMBUSTION OF POLYCHLORINATED BIPHENYLS (PCBs) 6-18

6.7. VOLCANOES 6-19

7. METAL SMELTING AND REFINING SOURCES OF CDD/CDF 7-1

7.1. PRIMARY NONFERROUS METAL SMELTING/REFINING 7-1

7.1.1. Primary Copper Smelting and Refining 7-1

7.1.2. Primary Magnesium Smelting and Refining 7-2

7.1.3. Primary Nickel Smelting and Refining 7-4

7.1.4. Primary Aluminum Smelting and Refining 7-5

7.1.5. Primary Titanium Smelting and Refining 7-6

7.2. SECONDARY NONFERROUS METAL SMELTING 7-6

7.2.1. Secondary Aluminum Smelters 7-7

7.2.2. Secondary Copper Smelters 7-10

7.2.3. Secondary Lead Smelters 7-16

7.3. PRIMARY FERROUS METAL SMELTING/REFINING 7-19

7.3.1. Sinter Production 7-19

7.3.2. Coke Production 7-22

7.4 SECONDARY FERROUS METAL SMELTING/REFINING 7-22

7.5. FERROUS FOUNDRIES 7-24

7.6. SCRAP ELECTRIC WIRE RECOVERY 7-26

7.7. DRUM AND BARREL RECLAMATION FURNACES 7-28

7.8. SOLID WASTE FROM PRIMARY/SECONDARY IRON/STEEL MILLS/FOUNDRIES 7-29

8. CHEMICAL MANUFACTURING AND PROCESSING SOURCES 8-1

8.1. BLEACHED CHEMICAL WOOD PULP AND PAPER MILLS 8-1

8.2. MANUFACTURE OF CHLORINE, CHLORINE DERIVATIVES, AND METAL CHLORIDES 8-5

8.2.1. Manufacture of Chlorine 8-5

8.2.2. Manufacture of Chlorine Derivatives and Metal Chlorides 8-6

8.3. MANUFACTURE OF HALOGENATED ORGANIC CHEMICALS 8-6

8.3.1. Chlorophenols 8-7

8.3.2. Chlorobenzenes 8-10

8.3.3. Chlorobiphenyls 8-12

8.3.4. Polyvinyl Chloride 8-16