Optimizing Water Treatment Plant Performance Using

3,95
MB Composite Correction Program - 1998 Edition

246
stron

6032
ID UNITED STATES ENVIRONMENTAL PROTECTION AGENCY

2004
rok

Contents

Acknowledgments

List of Figures X

List of Tables xi

1 Introduction . 1

1.1 Purpose 1

1.2 Background 1

1.2.1 Wastewater Treatment Compliance 1

1.2.2 Water Treatment Optimization . 2

1.2.3 Broad-Scale Application of CCP Concepts . 2

1.3 Scope 3

1.3.1 Update of the CCP Approach and Implementation 3

1.3.2 Support for Future Regulations 3

1.3.3 Technical Resource for the Partnership for Safe Water 4

1.3.4 Considerations for Total System Optimization 4

1.4 Using the Manual 4

1.5 References . 4

2 Protection Of Public Health From Microbial Pathogens 7

2.1 Background 7

2.2 Waterborne Disease History 7

2.3 Relationship Between Optimized Performance and Public Health Protection . 8

2.3.1 Multiple Barrier Strategy . a

2.3.2 Basis for Optimization Goals 9

2.4 Optimization Performance Goals . 10

2.4.1 Minimum Data Monitoring Requirements . .lO

2.4.2 Individual Sedimentation Basin Performance Goals 10

2.4.3 Individual Filter Performance Goals . .lO

2.4.4 Disinfection Performance Goal 11

2.5 Role of the Water Treatment Plant Staff in Public Health Protection . 11

2.6 References 11

3 Assessing Composite Correction Program Application . 13

3.1 Introduction . 13

3.2 Optimization Program Experience 13

3.3 Area-Wide Optimization Model . 14

3.3.1 Status Component 14

3.3.2 Evaluation Component 14

3.3.3 Follow-Up Component -14

3.3.4 Maintenance Component . 14

3.4 Implementation of an Area-Wide Model . 14

3.4.1 Establish Criteria to Prioritize Water Systems 16

3.4.2 Assess Water System Performance Relative to Optimization Goals 16

3.4.3 Prioritize Water Systems Based on Selected Criteria 17

3.4.4 Assess Response to Prioritized Water Systems . ia

3.5 References 19

4 Comprehensive Performance Evaluation 21

4.1 Introduction . 21

4.2 CPE Methodology . 21

4.2.1 Assessment of Plant Performance . 21

4.2.1 .l Review and Trend Charting of Plant Operating Records 2 1

4.2.1.2 Supplemental Data Collection . 22

4.2.2 Evaluation of Major Unit Processes . 25

4.2.2.1 Overview . 25

4.2.2.2 Approach . 27

4.2.2.3 Determining Peak Instantaneous Operating Flow 28

4.2.2.4 Rating Individual Unit Processes 29

Flocculation 30

Sedimentation 30

Filtration 31

Disinfection 32

Post-Disinfection .32

Pre-Disinfection . 34

4.2.3 Identification and Prioritization of Performance Limiting Factors . -35

4.2.3.1 Identification of Performance Limiting Factors . 35

Identification of Administrative Factors . .36

Policies . 37

Budgeting . 38

Staffing 38

Identification of Design Factors . 38

Identification of Operational Factors 39

Plant Flow Rate and Number of Basins in Service .39

Chemical Dose Control . 39

Filter Control . 40

Process Control Activities . 41

Other Controls . 42

Identification of Maintenance Factors . 4 2

4.2.3.2 Prioritization of Performance Limiting Factors 42

4.2.4 Assessment of the Applicability of a CTA 4 4

4.2.5 CPE Report 44

4.3 Conducting a CPE . 44

4.3.1 Overview. 49

4.3.2 Initial Activities 49

4.3.2.1 Key Personnel . 50

4.3.2.2 CPE Resources 50

4.3.2.3 Scheduling . 50

4.3.3 On-Site Activities . 51

4.3.3.1 Kick-Off Meeting .51

4.3.3.2 Plant Tour 51

Pretreatment 52

Mixing/Flocculation/Sedimentation . 52

Chemical Feed Facilities . 53

Filtration 53

Disinfection 54

Backwash Water and Sludge Treatment and Disposal . 5 4

Laboratory . 54

Maintenance . 54

4.3.3.3 Data Collection Activities -54

4.3.3.4 Evaluation of Major Unit Processes 55

4.3.3.5 Performance Assessment .55

4.3.3.6 Field Evaluations . 55

4.3.3.7 Interviews . .57

4.3.3.8 Evaluation of Performance Limiting Factors .57

4.3.3.9 Exit Meeting . 58

4.3.4 CPE Report 60

4.4 Case Study 60

4.4.1 Facility Information . 60

4.4.2 Performance Assessment .61

4.4.3 Major Unit Process Evaluation . .61

4.4.3.1 Flocculation Basin Evaluation . .6l

4.4.3.2 Sedimentation Basin Evaluation . 62

4.4.3.3 Filter Evaluation 62

4.4.3.4 Disinfection Process Evaluation . 62

4.4.4 Performance Limiting Factors . 63

4.4.5 Assessing Applicability of a CTA 64

4.4.6 CPE Results . 64

4.5 References 64

Comprehensive Technical Assistance 67

5.1 Objective . 67

5.2 Conducting CTAs . 68

5.2.1 Overview . 68

5.2.2 Implementation 69

5.2.2.1 Approach . 70

CTA Facilitator 70

On-Site CTA Champion 71

CTA Framework 71

5.2.2.2 Tools .73

Contingency Plans . 73

Action Plans . 73

Special Studies . 73

Operational Guidelines . 74

Data Collection and Interpretation .74

Priority Setting Tools . 75

Topic Development Sheets . 75

Internal Support 76

What If Scenarios . 77

5.2.2.3 Correcting Performance Limiting Factors 77

Design Performance Limiting Factors . 7 7

Maintenance Performance Limiting Factors .78

Administrative Performance Limiting Factors . 78

Operational Performance Limiting Factors . 79

Process Sampling and Testing . 8 0

Chemical Pretreatment and Coagulant Control .80

Unit Process Controls . 82

5.3 Case Study . 85

5.3.1 CPE Findings 85

5.3.2 CTA Activities 86

5.3.2.1 Initial Site Visit . 86